Iyo California-yakavakirwa mugadziri ACPT Inc. yakashanda nemutengesi wemuchina kumisikidza mutsara wekugadzira semi-otomatiki wekugadzira une otomatiki filament winding muchina.#workinprogress #Automation
ACPT's carbon fiber composite drive shafts inoshandiswa mumhando dzakasiyana dzemaindasitiri.Mufananidzo sosi, mifananidzo yese: Roth Composite Machinery
Kwemakore akawanda, inogadzira zvinhu zvinoumbwa neAdvanced Composites Products & Technology Inc. (Huntington Beach ACPT, California, USA) yakazvipira kugadzira uye kukwenenzvera dhizaini yayo kabhoni fiber composite drive shaft-carbon fiber composite zvinhu kana hombe simbi pombi inobatanidza kumberi uye kumashure zvikamu Iyo drive system pasi pemota zhinji.Kunyange zvazvo pakutanga yakashandiswa mumunda wemotokari, izvi zvikamu zvakasiyana-siyana zvinoshandiswa zvakanyanya mumakungwa, kutengeserana, simba remhepo, kudzivirira, aerospace uye kushandiswa kwemaindasitiri.Kwemakore, ACPT yakaona kuwedzera kwakasimba mukudiwa kwekabhoni fiber composite drive shafts.Sezvo kudiwa kwakaramba kuchikura, ACPT yakaziva kudiwa kwekugadzira nhamba huru yemagetsi ekufambisa nepamusoro pekugadzirwa kwepamusoro-mazana emashizha akafanana vhiki imwe neimwe-izvo zvakatungamirira kune hutsva hutsva mumagetsi uye, pakupedzisira, kugadzwa kwezvivako zvitsva.
Sekureva kwe ACPT, chikonzero chekuwedzera kudiwa kwema drive shafts ndechekuti kabhoni fiber drive shafts ine yakasarudzika musanganiswa wemabasa kana ichienzaniswa nesimbi drive shafts, senge yakakwira torque huwandu, yakakwirira RPM kugona, kuvimbika kuri nani, kureruka kurema, uye Iyo inogara. kuora kuita isingakuvadzi kabhoni faibha pasi pepamusoro pesimba uye kuderedza ruzha, vibration uye roughness (NVH).
Pamusoro pezvo, zvichienzaniswa neyekare simbi dhiraivha shafts, zvinonzi kabhoni fiber drive shafts mumotokari nemarori inogona kuwedzera simba remavhiri ekumashure emotokari neinodarika 5%, zvakanyanya nekuda kwekureruka kutenderera kwehuwandu hwezvinhu zvinoumbwa.Kana ichienzaniswa nesimbi, iyo isingaremi kabhoni fiber drive shaft inogona kutora yakawanda mhedzisiro uye ine yakakwirira torque huwandu, iyo inogona kufambisa yakawanda injini simba kumavhiri pasina kuita kuti matai atsvedzeke kana kupatsanurwa kubva munzira.
Kwemakore akawanda, ACPT yanga ichigadzira kabhoni fiber composite drive shafts kuburikidza nefilament winding pachirimwa chayo chekuCalifornia.Kuti uwedzere kusvika padanho rinodiwa, zvinodikanwa kuwedzera huwandu hwezvivakwa, kuvandudza michina yekugadzira, uye kurerutsa kudzora kwemaitiro uye kuongororwa kwemhando nekuchinja mabasa kubva kunyanzvi dzevanhu kuenda kune otomatiki maitiro zvakanyanya sezvinobvira.Kuti izadzise zvibodzwa izvi, ACPT yakafunga kuvaka yechipiri nzvimbo yekugadzira uye kuishongedza nedanho repamusoro re automation.
ACPT inoshanda nevatengi mumaindasitiri emotokari, edziviriro, emugungwa, nemaindasitiri kugadzira madhiraivha zvinoenderana nezvavanoda.
ACPT yakagadzira iyi nyowani yekugadzira nzvimbo muSchofield, Wisconsin, USA kuderedza kukanganiswa kwekugadzirwa kweshaft shaft panguva ye1.5-gore maitiro ekugadzira, kuvaka, kutenga, nekuisa mafekitori matsva nemidziyo yekugadzira, iyo mwedzi gumi yakatsaurirwa Kuvaka, kuendesa uye kuisirwa otomatiki filament winding system.
Imwe neimwe nhanho yecomposite drive shaft yekugadzira maitiro inoongororwa otomatiki: filament mhepo, resin yemukati uye wetting control, oven kurapa (kusanganisira nguva uye tembiricha kutonga), kubviswa kwezvikamu kubva mandrel, uye kugadzirisa pakati peimwe nhanho Mandrel maitiro.Zvisineyi, nekuda kwezvikonzero zvebhajeti uye kudiwa kweACPT kune isingagari zvachose, nharembozha kubvumira nhamba shoma yeongororo yeR&D kana zvichidikanwa, yakaramba kushandisa pamusoro kana pasi-yakamira gantry automation masisitimu seimwe sarudzo.
Mushure mekutaurirana nevashambadziri vakawanda, mhinduro yekupedzisira yaiva yezvikamu zviviri zvekugadzira: rudzi rwe 1, maviri-axis automatic filament reel ine ngoro dzakawanda dzinoputika kubva kuRoth Composite Machinery (Stephenburg, Germany) Winding system;Uyezve, haisi yakagadziriswa automated system, asi semi-automatic spindle handling system yakagadzirwa neGlobe Machine Manufacturing Co. (Tacoma, Washington, USA).
ACPT yakataura kuti imwe yemabhenefiti makuru uye zvinodiwa zveRoth filament winding system ndeyekuratidzwa kwayo otomatiki kugona, iyo yakagadzirirwa kubvumira maspindle maviri kugadzira zvikamu panguva imwe chete.Izvi zvinonyanya kukosha kupihwa kuti ACPT's proprietary drive shaft inoda kuwanda kwezvinhu shanduko.Kuti uteme otomatiki uye nemaoko kucheka, shinda uye kubatanidza mafibhi akasiyana pese pese panochinjwa zvinhu, Roth's Roving Cut and Attach (RCA) basa rinogonesa muchina wekupeta mhepo kuti uchinje otomatiki zvinhu kuburikidza neayo akawanda ekugadzira ngoro.Roth resin yekugezera uye faibha yekudhirowa tekinoroji inogona zvakare kuve nechokwadi cheiyo fibre yekunyorova resin yekunyorova chiyero pasina oversaturation, ichibvumira iyo winder kumhanya nekukurumidza kupfuura echinyakare winders pasina kutambisa yakawandisa resin.Mushure mekupedzwa kwemhepo, muchina wekupeta unozodzima mandrel uye zvikamu kubva pamushini wekupeta.
Iyo yekumonereka system pachayo inongozviitira, asi ichiri kusiya chikamu chikuru chekugadzirisa uye kufamba kweiyo mandrel pakati pega yega nhanho yekugadzira, iyo yaimboitwa nemaoko.Izvi zvinosanganisira kugadzirira mandrels akashama uye kuvabatanidza kumuchina unomonereka, kufambisa mandrel nezvikamu zveronda kuchoto chekurapa, kufambisa mandrel nezvikamu zvakaporeswa, uye kubvisa zvikamu kubva kune mandrel.Semhinduro, Globe Machine Manufacturing Co. yakagadzira hurongwa hunosanganisira nhevedzano yematorori akagadzirirwa kugarisa mandrel ari patrolley.Iyo yekutenderera sisitimu mungoro inoshandiswa kuisa mandrel kuitira kuti igone kutamiswa mukati nekubuda kunze kwewinder uye extractor, uye inoramba ichitenderera apo zvikamu zvakanyoroveswa neresin uye kuporeswa muchoto.
Aya mandrel ngoro dzinofambiswa kubva kune chimwe chiteshi kuenda kune chimwe, ichibatsirwa neseti mbiri dzepasi-yakaiswa pasi-yakaiswa maoko ekutakura - imwe yakaiswa pane coiler uye imwe yakaiswa mune yakabatanidzwa yekubvisa system - ine mandrel Ngoro inofamba nenzira yakarongeka, uye inotora. imwe axis kune yega yega maitiro.Iyo tsika chuck pangoro inongozvisungirira uye inoburitsa spindle, mukubatana neiyo otomatiki chuck pamushini weRoth.
Roth maviri-axis precision resin tank musangano.Iyo sisitimu yakagadzirirwa maviri makuru shafts ezvakasanganiswa zvinhu uye inotakurwa kune yakatsaurirwa zvinhu inomonereka mota.
Pamusoro peiyi mandrel transfer system, Globe inopawo maovheni maviri ekurapa.Mushure mekurapa uye mandrel kudhirowa, zvikamu zvinoendeswa kune chaiyo kureba yekucheka muchina, ichiteverwa nenhamba yekudzora sisitimu yekugadzirisa iyo tube inogumira, uyezve kuchenesa uye kushandiswa kweadhesive uchishandisa press fittings.Torque kuyedzwa, kuvimbiswa kwemhando uye kuteedzera chigadzirwa kunopedzwa usati warongedza uye kutumira kune yekupedzisira-kushandisa vatengi.
Zvinoenderana neACPT, chinhu chakakosha cheiyo hurongwa kugona kwayo kuteedzera uye kurekodha data senge tembiricha yenzvimbo, humidity level, fiber tension, fiber kumhanya, uye tembiricha resin kune rimwe nerimwe boka rinomonereka.Ruzivo urwu runochengeterwa masisitimu ekuongorora emhando yechigadzirwa kana kuteedzera kugadzirwa, uye inobvumira vashandisi kugadzirisa mamiriro ekugadzira kana zvichidikanwa.
Maitiro ese akagadzirwa neGlobe anotsanangurwa se "semi-otomatiki" nekuti munhu anoshanda achiri kudikanwa kudzvanya bhatani kuti atange kutevedzana kwemaitiro uye nemaoko kufambisa ngoro mukati nekubuda muovheni.Sekureva kwe ACPT, Globe inoona dhigirii repamusoro re automation ye system mune ramangwana.
Iyo Roth system inosanganisira maspindles maviri uye matatu akazvimirira ega mota.Imwe neimwe inomonereka trolley yakagadzirirwa kuendesa otomatiki yezvinhu zvakasiyana zvinoumbwa.Iyo composite material inoshandiswa kune ese maspindles panguva imwe chete.
Mushure megore rekutanga rekugadzirwa pachirimwa chitsva, ACPT yakashuma kuti michina yakanyatso ratidza kuti inogona kuzadzisa zvinangwa zvayo zvekugadzira ichichengetedza vashandi uye zvinhu uye ichipa zvinogara zvemhando yepamusoro zvigadzirwa.Iyo kambani inotarisira kushanda pamwe neGlobe neRoth zvakare mune ramangwana otomatiki mapurojekiti.
For more information, please contact ACPT President Ryan Clampitt (rclamptt@acpt.com), Roth Composite Machinery National Sales Manager Joseph Jansen (joej@roth-usa.com) or Advanced Composite Equipment Director Jim Martin at Globe Machine Manufacturing Co. (JimM@globemachine.com).
Mushure meanopfuura makore makumi matatu ebudiriro, in-situ yekubatanidza yave kuda kuzadzisa vimbiso yayo yekubvisa zvisungo uye autoclaves, uye kuona yakasanganiswa yakawanda inoshanda muviri.
Iyo yakakwira unit vhoriyamu uye yakaderera huremu zvinodiwa zvemagetsi bhazi bhatiri casings zvakasimudzira kuvandudzwa kweTRB Lightweight Structures 'yakatsaurirwa epoxy resin masisitimu uye otomatiki anoumba mitsara yekugadzira.
Iye piyona we-non-autoclave processing mune zvikumbiro zvemuchadenga akapindura mhinduro inokodzera asi ine shungu: Hongu!
Nguva yekutumira: Aug-07-2021