Mufananidzo 1. Mukukotama kweCNC, kunowanzozivikanwa sekukombama kwepaneti, simbi inosungirirwa panzvimbo uye mashizha epamusoro nepamusoro ekukotama anoumba maflange akanaka uye asina kunaka.
Chitoro chesimbi chesimbi chinogona kunge chine musanganiswa wekupeta masisitimu. Ehe, michina yekupeta ndiyo yakanyanya kuwanda, asi zvimwe zvitoro zviri kuisawo mari mune mamwe masisitimu ekugadzira akadai sekupeta nekupeta mapaneru. Masisitimu ese aya anofambisa kuumbwa kwezvikamu zvakasiyana pasina kushandisa maturusi ehunyanzvi.
Sheet metal inogadzira mukugadzirwa kwakawanda iri kusimukira zvakare. Mafekitari akadaro haachadi kuvimba nematurusi akanangana nechigadzirwa. Ivo zvino vane modular mutsara wezvese zvinodikanwa zvekuumba, kusanganisa kubhenda kwepaneru nemhando dzakasiyana dzeatomatiki maumbirwo, kubva pakona kuumba kusvika pakutsikirira uye roll bending. Anenge ese mamodule aya anoshandisa zvidiki, zvigadzirwa-zvakananga maturusi kuita mashandiro avo.
Mitsetse yemazuva ano otomatiki simbi yekubhenda inoshandisa iyo general pfungwa ye "kukotama". Izvi zvinodaro nekuti ivo vanopa akasiyana marudzi ekukotama kupfuura izvo zvinowanzonzi kubhenda kwepaneru, inozivikanwawo seCNC kukotama.
CNC kukotama (ona manhamba 1 ne2) inoramba iri imwe yemaitiro akajairika pamitsara yekugadzira otomatiki, zvakanyanya nekuda kwekuchinjika kwayo. Iwo mapaneru anofambiswa panzvimbo pachishandiswa robhoti ruoko (rine hunhu "makumbo" anobata uye anofambisa mapaneru) kana yakakosha bhandi rekutakura. Maconveyor anowanzoita kushanda zvakanaka kana mapepa akambochekwa nemakomba, zvichiita kuti zviome kuti robhoti rifambe.
Zvigunwe zviviri zvakabuda kubva pasi zvichiisa pakati pechikamu chisati chakotama. Mushure mezvo, pepa rinogara pasi pechigadziko, chinoderedza uye chinogadzirisa workpiece panzvimbo. Iro blade inomonereka kubva pazasi inofamba ichienda kumusoro, ichigadzira curve yakanaka, uye blade inomonereka kubva kumusoro inogadzira curve isina kunaka.
Funga nezve bender se "C" hombe ine mashizha epamusoro uye epasi kumativi ose maviri. Hurefu hwesherufu hunotarwa nemutsipa kuseri kwebeche rakakombama kana kumashure kwe "C".
Iyi nzira inowedzera kumhanya kwekukotama. Iyo yakajairika flange, yakanaka kana yakaipa, inogona kuumbwa muhafu yechipiri. Kufamba kweblade yakakomberedzwa kunosiyana zvisingaite, zvichikutendera iwe kuti ugadzire akawanda maumbirwo, kubva akapusa kusvika kuoma kunzwisisa. Iyo zvakare inobvumira iyo CNC chirongwa kushandura radius yekunze yekubhenda nekushandura iyo chaiyo nzvimbo yendiro yakabhenda. Iyo iri padhuze yekupinza ndeye clamping chishandiso, iyo diki yekunze radius yechikamu inosvika kaviri kukora kwechinhu.
Uku kuchinjika kutonga kunopawo kuchinjika kana zvasvika pakukotama sequences. Mune zvimwe zviitiko, kana kubhenda kwekupedzisira kune rumwe rutivi kusina kunaka (kudzika), blade inokotama inogona kubviswa uye nzira yekufambisa inosimudza workpiece uye kuitakura ichidzika pasi.
Traditional panel bending ine zvayakaipira, kunyanya kana zvasvika kune aesthetically yakakosha basa. Mashizha akakomberedzwa anowanzo famba nenzira yekuti muromo weblade haugare panzvimbo imwechete panguva yekukotama. Pane kudaro, inowanzo dhonza zvishoma, zvakanyanya nenzira imwechete iyo pepa rinodhonzerwa padivi pemapfudzi panguva yekudhinda mabhureki ekukotama kutenderera (kunyangwe mukukotama kwepaneru, kuramba kunongoitika kana blade inokotama uye point-to-point chikamu chekubata. pamusoro pekunze).
Pinda bend inotenderera, yakafanana nekupeta pamushini wakasiyana (ona fig. 3). Munguva iyi, danda rekukotamisa rinotenderedzwa kuitira kuti chishandiso chirambe chichisangana nenzvimbo imwe chete pamusoro pekunze kweiyo workpiece. Mazhinji emazuva ano otomatiki ekubhenda masisitimu anogona kugadzirwa kuitira kuti swivel danda rigone kukotama kumusoro uye pasi sezvinodiwa nekushandisa. Kureva kuti, ivo vanogona kutenderedzwa kumusoro kuti vagadzire iyo yakanaka flange, inomisikidzwa kuti itenderere ichitenderedza axis nyowani, yobva yakotamisa iyo yakaipa flange (uye zvinopesana).
Mufananidzo 2. Panzvimbo peyakajairwa robhoti ruoko, iyi mapaneru ekukotama sero inoshandisa yakakosha bhandi rekutakura kuti rishandise workpiece.
Kumwe kutenderedzwa kubhenda mashandiro, anozivikanwa sekupeta kaviri kutenderera, shandisa matanda maviri kugadzira akakosha maumbirwo akadai seZ-maumbirwo anosanganisira kuchinjika mabhendi akanaka uye asina kunaka. Single-beam masisitimu anogona kupeta aya maumbirwo uchishandisa kutenderera, asi kuwana kune ese akapeta mitsetse kunoda kutenderedza pepa. Iyo kaviri danda pivot bend system inobvumira kupinda kune ese akabhenda mitsetse muZ-bend pasina kutenderedza pepa.
Kutenderedza kubhenda kune zvakunogumira. Kana akaomesesa geometries achidikanwa kune otomatiki application, CNC kukotama nekusingaperi kuchinjika kufamba kwemabheji ekubhenda ndiyo sarudzo yakanyanya kunaka.
Dambudziko rekutenderera kink rinoitikawo kana kink yekupedzisira isina kunaka. Nepo mabheji ekukotama muCNC achikotama achigona kufamba achidzokera kumashure uye kudivi, matanda anotendereka haagone kufamba nenzira iyi. Iko kubhenda kwakashata kwekupedzisira kunoda kuti mumwe munhu arisundire mumuviri. Kunyange izvi zvichibvira mumasisitimu anoda kupindira kwevanhu, kazhinji hazvigoneke pamitsetse yekupeta yakazara otomatiki.
Otomatiki mitsetse haina kuganhurirwa kupeta kupeta uye kupeta - izvo zvinonzi "horizontal beng" sarudzo, uko pepa rinoramba rakati sandara uye masherufu akapetwa kumusoro kana pasi. Mamwe maitiro ekuumba anowedzera mikana. Izvi zvinosanganisira hunyanzvi mashandiro anosanganisa press braking uye roll bending. Iyi nzira yakagadzirirwa kugadzirwa kwezvinhu zvakadai semabhokisi ekuvhara mabhokisi (ona nhamba 4 ne5).
Fungidzira kuti workpiece iri kutakurwa kuenda kunzvimbo inokotama. Zvigunwe zvinotsvedza workpiece nechemberi pamusoro petafura yebhurashi uye pakati pepamusoro punch uye yepasi inofa. Sezvimwe nemamwe maitiro ekupeta otomatiki, iyo workpiece yakatarisana uye mutongi anoziva panowanikwa mutsara, saka hapana chikonzero chebackgauge kuseri kwefa.
Kuti uite kubhenda nebhureki rokutsikirira, chibhakera chinodzikiswa mudhifi, chinobhenda chinoitwa, uye zvigunwe zvinoendesa bepa racho kumutsetse unotevera wokubhenda, sezvinoita mutyairi ari pamberi pebhureki rokutsikirira. Kuvhiya kwacho kunogona kuitawo kukanganisa kupeta (kunozivikanwawo sekukotama nhanho) pamwe neradius, senge pamuchina wakajairwa wekupeta.
Ehe saizvozvo, semabhureki ekudhinda, kukotamisa muromo pane otomatiki yekugadzira mutsara inosiya nzira yekubhenda mutsara. Kune mabhendi ane radii yakakura, kushandisa kudhumhana chete kunogona kuwedzera nguva yekutenderera.
Apa ndipo panopinda roll bending feature. Kana iyo punch uye kufa zviri mune dzimwe nzvimbo, chishandiso chinoshanduka kuita matatu roll pipe bender. Iyo muromo wepamusoro punch ndiyo yepamusoro "roller" uye ma tabo epasi V-fa ndiwo maviri epasi rollers. Zvigunwe zvemuchina zvinosundira pepa, zvichigadzira radius. Mushure mekukotama nekukunguruka, chibhakera chepamusoro chinokwira kumusoro uye kubva munzira, chichisiya nzvimbo yekuti zvigunwe zvisundire chikamu chakaumbwa kumberi kunze kwenzvimbo yekushanda.
Mabhendi pane otomatiki masisitimu anogona kukurumidza kugadzira akakura, akafara macurves. Asi kune mamwe maapplication pane inokurumidza nzira. Izvi zvinonzi flexible variable radius. Iyi iproprietary process yakatanga kugadzirirwa zvikamu zvealuminium muindasitiri yekuvhenekesa (ona Mufananidzo 6).
Kuti uwane pfungwa yemaitiro acho, funga nezve zvinoitika kune tepi paunoitsvedza pakati pechigero nechigunwe chako. Anomonyoroka. Iro zano rekutanga rinoshanda kune kuchinjika radius inobhenda, ingori kujeka, kunyorova kubata kwechishandiso uye radius inoumbwa nenzira inodzorwa zvakanyanya.
Mufananidzo 3. Paunenge uchikotama kana kupeta nekutenderera, danda rekukotamisa rinotenderedzwa kuitira kuti chigadziro chirambe chichisangana nenzvimbo imwe pamusoro pekunze kwepepa.
Fungidzira chivharo chitete chakaiswa panzvimbo ine zvinhu zvinofanirwa kuumbwa zvakatsigirwa zvizere pasi. Chishandiso chekukotama chinodzikiswa, chakatsikirirwa chinopesana nechinhu uye chakakwidziridzwa chakananga kune gripper yakabata workpiece. Kufamba kwechishandiso kunogadzira kukakavara uye kunoita kuti simbi "inomonya" kumashure kwayo neimwe radius. Kusimba kwechishandiso chinoshanda pasimbi ndicho chinotarisa kuwanda kwekukakavadzana kunokonzeresa uye neradius inoguma. Nekufamba uku, iyo inoshanduka radius bending system inogona kugadzira yakakura radius inobhenda nekukurumidza. Uye nekuti chishandiso chimwechete chinogona kugadzira chero radius (zvakare, chimiro chinotemerwa nekumanikidza chishandiso chinoshanda, kwete chimiro), maitiro haadi akakosha maturusi ekukotamisa chigadzirwa.
Kuumba makona mupepa resimbi kunopa dambudziko rakasiyana. Kugadzirwa kweiyo otomatiki maitiro eiyo façade (cladding) musika wepaneru. Iyi nzira inobvisa kudiwa kwewelding uye inogadzira mipendero yakanaka yakakomberedzwa, iyo yakakosha kune yakakwira zvizoro zvinodiwa senge facades (ona fig. 7).
Iwe unotanga nechimiro chisina chinhu chinotemwa kuitira kuti huwandu hunodiwa hwezvinhu hugone kuiswa mukona imwe neimwe. Iyo yakasarudzika yekubhenda module inogadzira musanganiswa wemakona akapinza uye yakatsetseka radii mune yakatarisana flanges, ichigadzira "pre-bend" yekuwedzera kune inotevera kuumba kona. Chekupedzisira, chishandiso chekona (chakabatanidzwa mune imwechete kana imwe nzvimbo yekushandira) chinogadzira makona.
Kana mutsara wekugadzira otomatiki waiswa, hauzove chiyeuchidzo chisingazungunuke. Zvakafanana nekuvaka nezvidhinha zveLego. Saiti dzinogona kuwedzerwa, kurongwa patsva, uye kugadzirwa patsva. Fungidzira kuti chikamu mugungano chaimboda chechipiri welding pakona. Kuvandudza kugadzira uye kuderedza mutengo, mainjiniya akasiya mawelds uye akagadziridza patsva majoini ane riveted. Mune ino kesi, otomatiki riveting chiteshi inogona kuwedzerwa kumutsetse wekupeta. Uye sezvo mutsetse uri modular, haidi kubviswa zvachose. Zvakafanana nekuwedzera imwe LEGO chidimbu kune yakakura yakazara.
Zvese izvi zvinoita kuti otomatiki isanyanya kuve nenjodzi. Fungidzira mutsetse wekugadzira wakagadzirirwa kugadzira akawanda ezvikamu zvakasiyana munhevedzano. Kana mutsara uyu ukashandisa zvigadzirwa-chaiwo maturusi uye mutsara wechigadzirwa uchinje, mutengo wekushandisa unogona kunge wakakwira zvakanyanya zvichipihwa kuoma kwemutsara.
Asi nezvishandiso zvinochinjika, zvigadzirwa zvitsva zvingangoda kuti makambani agadzirisezve Lego zvidhinha. Wedzera mamwe mabhuroki pano, rongedza mamwe ipapo, uye unogona kumhanya zvakare. Ehe, hazvisi nyore kudaro, asi kugadzirisa zvakare mutsara wekugadzira harisi basa rakaoma kana.
Lego idimikira rakakodzera remitsetse yeautoflex kazhinji, ingave iri kubata nemijenya kana seti. Ivo vanowana mutsetse wekugadzira wekukanda mashandiro emazinga ane chigadzirwa-chaiwo maturusi asi pasina chero chigadzirwa-chaiwo maturusi.
Mafekitori ese akatarirwa kugadzirwa kwakawanda, uye kuvashandura kuita kugadzirwa kwakakwana hakusi nyore. Kurongazve chirimwa chese kunogona kuda kuvharika kwenguva refu, izvo zvinodhura kune chirimwa chinoburitsa mazana ezviuru kana mamirioni emayunitsi pagore.
Nekudaro, kune mamwe mahombe-mahombe simbi ekubhenda maoperation, kunyanya kune mitsva mitsva uchishandisa slate nyowani, zvave kugona kuumba mavhoriyamu makuru zvichienderana nekiti. Nekushandisa kwakakodzera, mibairo inogona kuva mikuru. Muchokwadi, mumwe mugadziri weEuropean akadzikisa nguva dzekutungamira kubva kumavhiki gumi nemaviri kusvika pazuva rimwe.
Izvi hazvireve kuti batch-to-kit shanduko haina musoro muzvirimwa zviripo. Mushure mezvose, kuderedza nguva dzekutungamira kubva kumavhiki kusvika kumaawa kunopa kudzoka kukuru pakudyara. Asi kumabhizinesi mazhinji, mutengo wepamberi unogona kunge wakanyanya kukwirira kutora danho iri. Nekudaro, kune mitsva kana mitsva mitsara, kit-yakavakirwa kugadzirwa inoita hupfumi.
Mupunga. 4 Mune ino yakasanganiswa yekupeta muchina uye roll yekugadzira module, pepa rinogona kuiswa nekukotamiswa pakati pe punch uye kufa. Mune rolling mode, iyo punch uye kufa zvakamisikidzwa kuitira kuti zvinhu zvigone kusundidzirwa kuti zvigadzire radius.
Paunenge uchigadzira mutsara wekugadzirwa kwepamusoro-soro zvichienderana nemakiti, nyatsofungisisa nzira yekudyisa. Mitsetse yekupeta inogona kugadzirwa kuti igamuchire zvinhu zvakananga kubva kumakoiri. Izvo zvinhu zvichave zvisina kukuvara, kupepetwa, kuchekwa kusvika pakureba uye kupfuudzwa kuburikidza ne stamping module uyezve kuburikidza akasiyana ekugadzira mamodule akagadzirirwa zvakanangana kune chimwe chigadzirwa kana chigadzirwa mhuri.
Izvi zvese zvinonzwika zvakanyanya - uye ndezvekugadzirisa batch. Nekudaro, kazhinji hazvigone kushandura roll yekubhenda mutsara kuita kit kugadzira. Sequentially kuumba seti yakasiyana yezvikamu zvingangoda zvinhu zvemagiredhi akasiyana uye ukobvu, zvinoda kuchinja spools. Izvi zvinogona kuguma nenguva yekuderera kusvika kumaminitsi e10 - nguva pfupi yekugadzirwa kwepamusoro / yakaderera, asi nguva yakawanda yekukurumidza kupfugama mutsara.
Iro zano rakafanana rinoshanda kune echinyakare stackers, apo inosveta nzira inotora yega maworkpiece uye inoadyisa kune yekutsika uye yekugadzira mutsara. Ivo kazhinji vanongove nenzvimbo yeimwe workpiece saizi kana zvimwe akati wandei maworkpiece eakasiyana geometries.
Kune akawanda kit-based flexible waya, shelving system inonyanya kukodzera. Iyo rack tower inogona kuchengetedza akawanda akasiyana saizi emabasa, ayo anogona kupihwa mumutsara wekugadzira imwe neimwe sezvinodiwa.
Automated kit-based production inodawo maitiro akavimbika, kunyanya kana zvasvika pakuumba. Chero ani akamboshanda mumunda wekupeta simbi anoziva kuti zvimiro zveshizha simbi zvakasiyana. Ukobvu, pamwe nekusimba uye kusimba, zvinogona kusiyana kubva pamijenya kuenda kune yakawanda, izvo zvese zvinoshandura maitiro ekuumba.
Iri harisi dambudziko guru neautomatic grouping yemapeta mitsetse. Zvigadzirwa uye mitsara yazvo yekugadzira yakabatana inowanzo gadzirirwa kubvumidza mutsauko mumidziyo, saka batch rese rinofanirwa kunge riri mukati mekutsanangurwa. Asi zvakare, dzimwe nguva zvinhu zvinoshanduka kusvika pamwero wekuti mutsara haugone kuripa. Muzviitiko izvi, kana uri kucheka nekugadzira zvidimbu zana uye zvikamu zvishoma zvisiri izvo, unogona kungo mhanyisa zvikamu zvishanu uye mumaminetsi mashoma unenge wava nezvikamu zana zvekuvhiya kunotevera.
Mune kit-based automated bending line, chikamu chimwe nechimwe chinofanira kunge chakakwana. Kuti uwedzere kubereka, aya makit-based ekugadzira mitsara anoshanda nenzira yakarongeka. Kana mutsara wekugadzira wakagadzirirwa kuti ufambe munhevedzano, taura zvikamu zvinomwe zvakasiyana, ipapo automation inomhanya mukutevedzana ikoko, kubva pakutanga kwemutsara kusvika kumagumo. Kana Chikamu #7 chakashata, haugone kungomhanya Chikamu # 7 zvakare nekuti otomatiki haina kurongwa kubata icho chimwe chikamu. Pane kudaro, iwe unofanirwa kumisa mutsara uye kutanga pamusoro nechikamu nhamba 1.
Kuti udzivise izvi, iyo otomatiki yekupeta mutsara inoshandisa chaiyo-nguva laser angle kuyerwa iyo inokurumidza kutarisa yega yega kona, ichibvumira muchina kugadzirisa kusawirirana.
Iyi cheki yemhando yakakosha kuti ive nechokwadi chekuti mutsara wekugadzira unotsigira kit based process. Sezvo maitiro achivandudza, kit-based production line inogona kuchengetedza nguva yakawanda nekuderedza nguva dzekutungamira kubva kumwedzi nemavhiki kusvika maawa kana mazuva.
FABRICATOR ndiyo inotungamira muNorth America kugadzira simbi uye kugadzira magazini. Magazini inoburitsa nhau, zvinyorwa zvehunyanzvi uye nyaya dzebudiriro dzinogonesa vanogadzira kuita basa ravo nemazvo. FABRICATOR anga ari muindasitiri kubva 1970.
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Nguva yekutumira: May-18-2023